Replacement of inefficient rotary valves

This major international food manufacturing company needed to address worker safety and financial risk management issues resulting from the recurring clogging of the rotary valves in place in their dust collection system.  XP Products’ Drum Kits were chosen to replace rotary valves in their system, providing an easy and cost effective mitigation solution to their clogging problems.

Our solution included:

  • NFPA compliant, dust free design
  • Portable drum lifts with 800 lb capacity
  • Easy installation/conversion
  • Reduced operating and maintenance cost
  • System downtime reduction

Explosion protection & dust containment

Starbucks elected to install XP Drum Kits in their coffee roasting dust collection system based on our ATEX and NFPA compliance certifications for explosion protection.  Additionally, our hydraulic drum lifts, capable of lifting and transporting up to 800 lbs per drum, simplified Starbucks’ operator interface and removal/transport of dust waste.

Our solution included:

  • ATEX rated Gate Valve for shut off during drum removal
  • High level sensor for drum dust
  • Portable drum lifts with 800 lb capacity
  • Tool-free drum installation, removal and transport

Simple, cost-effective dust collection & containment

GE Appliances’ Kentucky plant was searching for a cost effective and simple NFPA compliant containment system. XP Drum Kits’ standard 55 gallon drum kit design integrated perfectly with their existing system eliminating the expensive system modifications and upfront installation costs, as well as the on-going operating and maintenance expenses associated with rotary valves.

Our solution included:

  • NFPA compliant design rated 1.0 bar
  • High level sensor for drum dust
  • Expedited delivery to meet aggressive installation need
  • Easy, low cost installation
  • Reduced operating and maintenance cost
  • Tool-free drum installation, removal and transport

Effective alternative to rotary valves in a highly abrasive environment

This industry leading manufacturer of organic friction products (brake pads, etc) was collecting highly abrasive and combustible materials in their newly installed central dust collection system.  The system required both explosion vents and isolation for the discharge hoppers. The abrasive materials used in their processes began compromising the system within weeks of the new installation, resulting in clogging of the hoppers.

Further, the abrasives overloaded the close tolerance rotary valves causing them to fail, resulting in broken chains and shaft keys and other system malfunctions leading to extended and expensive downtime.

Our solution included:

  • NFPA 68 and 69 compliant design
  • Dramatically system reduced downtime
  • Reduced operating and maintenance cost
  • Tool-free drum installation, removal and transport

Get a Custom Quote for an XP Products Drum Kit

Looking for an NFPA compliant solution to your dust collection and explosion isolation needs? Fill out our quote request form to get a personalized quote from our dust hazard experts.

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